Single Screw Monofilament Extruder Machine Designed for PBT Material Processing Durable and Precise Extrusion Solution

Product Description:

The Monofilament Extruder Machine is a highly efficient and robust piece of industrial equipment designed to meet the demanding needs of filament production industries. Engineered with precision and advanced technology, this machine excels in producing high-quality monofilaments with consistent performance and reliability. One of its standout features is the impressive L/D ratio of 30:1, which ensures optimal material processing and superior filament texture. This ratio plays a critical role in enhancing the extrusion process by providing sufficient length for thorough melting and mixing of the raw materials, resulting in a uniform and defect-free filament output.

Weighing in at 13,000 kg, the Monofilament Extruder Machine is built with a sturdy and durable construction, capable of withstanding heavy-duty operations in industrial environments. Its substantial weight contributes to the machine's stability during high-speed extrusion, minimizing vibrations and ensuring smooth continuous production. This stability is essential for maintaining the quality of the filament, especially when operating at high output rates.

The extruder features a screw diameter of 70mm, which is meticulously designed to handle a wide range of thermoplastic materials efficiently. The screw size is critical in determining the machine’s throughput and the quality of the final product. Coupled with the L/D ratio, the 70mm screw diameter allows for excellent material homogenization and melting, facilitating the production of monofilaments with consistent diameter and mechanical properties.

Cooling is a vital aspect of the extrusion process, and this machine employs a reliable water cooling method to rapidly and evenly cool the extruded filaments. The water cooling system stabilizes the filament dimensions and prevents deformation or shrinkage after extrusion, which is crucial for applications requiring precise filament sizes and shapes. This cooling technique not only improves the surface finish of the filaments but also enhances the overall production efficiency by reducing cycle times.

With an output capacity of 50 kg/h, the Monofilament Extruder Machine is well-suited for medium to large-scale production lines. This high throughput capability makes it an ideal choice for manufacturers looking to increase productivity without compromising on the quality of their filaments. The machine's design optimizes energy consumption and material usage, ensuring cost-effective operation and minimal waste generation.

This versatile extruder is particularly favorable in the production of specialized filaments such as Nylon Abrasive Filament Drawing Machine applications, where durability and precision are paramount. It is also highly compatible with high-speed bristle extrusion lines, enabling manufacturers to produce bristles with excellent uniformity and strength for various cleaning and brushing products. Moreover, the machine is extensively utilized in the manufacture of PBT toothbrush filament, a material known for its resilience and flexibility, making it perfect for personal care items.

In summary, the Monofilament Extruder Machine is a top-tier solution for companies engaged in the production of high-quality monofilaments. Its combination of a 30:1 L/D ratio, 70mm screw diameter, robust 13,000 kg build, efficient water cooling system, and a substantial output capacity of 50 kg/h make it a reliable and productive asset in any extrusion facility. Whether manufacturing nylon abrasive filaments, running a high-speed bristle extrusion line, or producing PBT toothbrush filaments, this machine delivers consistent performance, superior filament quality, and operational efficiency, making it a valuable investment in the filament extrusion industry.

Features:

• Product Name: Monofilament Extruder Machine
• Heating Power: 150kw for efficient and consistent heating performance
• Weight: 13000kg, ensuring stability during operation
• Output Capacity: 50kg/h, suitable for high-volume production
• Dimensions: 30000*2500*2000mm, designed for industrial-scale manufacturing
• Material Compatibility: Specifically designed for PBT (Polybutylene Terephthalate) processing
• Ideal for producing PBT Toothbrush Filament Extrusion Machine applications
• Supports Nylon 66 Bristle Filament machine operations
• Versatile use as a Nylon 66 Bristle Filament machine for various filament extrusion needs

Technical Parameters:

Applications:

The RS Brand Tooth Brush Monofilament Extruder Machine, model number 70, is a state-of-the-art piece of equipment originating from China, designed to meet the demanding needs of filament production industries. Certified by CE, this machine guarantees high standards of quality and safety, making it a reliable choice for manufacturers. With a screw diameter of 70mm and a powerful heating capacity of 150kw, it is engineered specifically for processing PBT materials, ensuring superior filament quality. The machine's impressive dimensions of 30000*2500*2000mm highlight its robust construction and capacity for large-scale production.

This PBT Toothbrush Filament Extrusion Machine is ideal for various application occasions and scenarios. It is primarily used in the manufacturing of toothbrush bristles, where consistent filament diameter and strength are critical. Dental product manufacturers rely on this machine to produce high-quality PBT filaments that meet stringent hygiene and durability standards. Additionally, the machine is well-suited for producing nylon abrasive filaments, which find applications in abrasive cleaning tools and industrial brushes, thanks to its precise extrusion capabilities.

In the context of a toothbrush bristle making machine, the RS Model 70 excels by providing efficient, continuous extrusion of monofilament filaments used in toothbrushes, allowing manufacturers to scale their production without compromising on quality. Its advanced heating system ensures stable processing temperatures, which is crucial for maintaining the physical properties of PBT and nylon materials during extrusion. This makes it indispensable in industries focused on personal care products and cleaning tools.

Beyond toothbrush manufacturing, the machine's versatility extends to producing various types of filaments used in abrasive and industrial brushes, making it a valuable asset for companies specializing in brush production. The packaging details involving steel pallets ensure safe transportation and delivery within the stipulated 90-day timeframe. With a minimum order quantity of just one set and a competitive price of USD 150,000, the RS Tooth Brush Monofilament Extruder Machine offers excellent value. Payment terms are flexible, with 30% upfront and 70% upon delivery, and the company’s supply ability of 80 sets per year ensures timely fulfillment of orders.

In summary, whether you are looking to produce high-quality toothbrush bristles or specialized nylon abrasive filaments, the RS Model 70 Tooth Brush Monofilament Extruder Machine provides a reliable, efficient, and precise solution tailored to meet the highest industry standards.

Customization:

Introducing the RS-70 Monofilament Extruder Machine, a high-performance solution designed for precision and efficiency. This model, proudly made in China, is CE certified, ensuring top quality and safety standards. With a robust L/D ratio of 30:1 and a substantial weight of 13000kg, it guarantees stability and durability during operation.

The RS-70 features an advanced Water Cooling method, optimizing temperature control for consistent filament production. Its impressive dimensions of 30000*2500*2000mm accommodate large-scale manufacturing needs. Ideal for producing high-quality bristle filaments, this machine excels as a High Speed Bristle Extrusion Line and is perfectly suited for Nylon 66 Bristle Filament machine applications.

We offer a minimum order quantity of just one unit, with a competitive price of USD 150,000. Packaging is handled securely with steel pallets to ensure safe delivery. The estimated delivery time is 90 days, supported by a supply ability of 80 sets per year. Payment terms are flexible with a 30% deposit and 70% balance.

Choose the RS-70 Monofilament Extruder Machine for your production line and experience unmatched performance in the High Speed Bristle Extrusion Line industry.

Support and Services:

Our Monofilament Extruder Machine is designed to provide high precision and efficiency in the production of monofilament fibers. To ensure optimal performance and longevity of your equipment, we offer comprehensive technical support and services.

Technical Support:

Our team of experienced engineers and technicians is available to assist you with installation, operation, and troubleshooting of the Monofilament Extruder Machine. We provide detailed manuals and on-site training to help your staff understand the machine’s functions and maintenance requirements.

Maintenance Services:

Regular maintenance is crucial for the smooth operation of the extruder. We offer scheduled maintenance services including inspection, cleaning, calibration, and parts replacement to prevent downtime and extend the lifespan of your machine.

Spare Parts:

We supply genuine spare parts specifically designed for the Monofilament Extruder Machine to ensure compatibility and reliability. Our inventory includes screws, heaters, sensors, and other essential components.

Upgrades and Customization:

To meet evolving production needs, we provide upgrade options and customization services. Whether you require enhanced control systems, increased capacity, or new features, our team can tailor solutions to fit your requirements.

Warranty and Repairs:

The Monofilament Extruder Machine comes with a standard warranty covering manufacturing defects. In case of any issues, our repair services are prompt and efficient, minimizing your production downtime.

Customer Training:

We offer comprehensive training sessions for your operators and maintenance staff, ensuring they are well-equipped to handle the machine safely and efficiently.

For any technical support or service inquiries, please refer to your product documentation or visit our support portal for further assistance.

FAQ:

Q1: What is the brand and model number of the Monofilament Extruder Machine?

A1: The machine is branded as RS and the model number is 70.

Q2: Where is the Monofilament Extruder Machine manufactured?

A2: The machine is made in China.

Q3: What certifications does the Monofilament Extruder Machine have?

A3: This machine is CE certified, ensuring it meets European safety and quality standards.

Q4: What is the minimum order quantity and price for the Monofilament Extruder Machine?

A4: The minimum order quantity is 1 set, and the price is USD 150,000.

Q5: What are the packaging and delivery details for this machine?

A5: The machine is packaged on steel pallets for secure transport, with a delivery time of 90 days.

Q6: What are the payment terms and supply capacity for the Monofilament Extruder Machine?

A6: The payment terms are 30% upfront and 70% before delivery. The supply ability is 80 sets per year.